
Prof. Hongfa (Henry) Hu
Automotive & Materials Engineering, University of Windsor, Canada
Title: Modification of Al-Si-Cu-Ni Alloys for Potential Electrical Applications
Abstract:
The aim of this study is to develop new cast aluminum alloys for the production of potential electrical applications in electric vehicles and the power industry. These applications include rotor bars and stator winding coil in electric motors plus transmission lines in the power industry. They require high as-cast strength and electrical conductivity. A design of experiment (DOE) technique, Taguchi method, was used to develop high as-cast strength and electrical conductivity alloys with various element addition of Si, Cu, Ni and Sr. The optimal combination of chemical composition for maximizing the ultimate tensile strength (UTS), electrical conductivity () and yield strength (YS) was 6 wt.% Si, 3 wt.% Cu, 0.03 wt.% Sr and 0.5 wt.% Ni. The alloy with the optimal composition had an average UTS of 247.58 MPa, an average electrical conductivity is 38.01 %IACS, and an average yield strength of 143.47 MPa. The Sr modification of Si phase in the alloy resulted in the enhanced mechanical properties and electrical conductivity.
Biography:
Dr. Hongfa (Henry) Hu is a tenured full Professor at Department of Mechanical, Automotive & Materials Engineering, University of Windsor. He was a senior research engineer at Ryobi Die Casting (USA), and a Chief Metallurgist at Meridian Technologies, and a Research Scientist at Institute of Magnesium Technology.
胡宏发博士 现任加拿大温沙大学机械,汽车材料工程系的终身正教授。他曾经在美国Ryobi 压力铸造有限公司任高级工程师,在Meridian 铸造有限公司任首席冶金学家,在此之前,他任加拿大魁北克镁合金技术研究所项目负责人。
He received degrees from University of Toronto (Ph.D., 1996), University of Windsor (M.A.Sc., 1991), and Shanghai University of Technology (B.A.Sc., 1985). He was a NSERC Industrial Research Fellow (1995-1997). His publications (over 200 papers) are in the area of magnesium alloys, composites, metal casting, computer modelling, and physical metallurgy. He was a Key Reader of the Board of Review of Metallurgical and Materials Transactions, a Committee Member of the Grant Evaluation Group for Natural Sciences and Engineering Research Council of Canada, National Science Foundation (USA) and Canadian Metallurgical Quarterly. He has served as a member or chairman of various committees for CIM-METSOC, AFS, and USCAR.
他于1996年在多伦多大学获得博士学位,1991年温沙大学获得硕士学位,1985年上海工业大学获得学士学位。 他在1995年至1997年间曾与加拿大自然科学工程研究委员会合作完成多项研究。他撰写的论文超过140篇, 覆盖研究领域包括镁合金,复合材料,金属铸造,计算机模拟和物理冶金学。他曾任冶金材料学报,加拿大自然科学工程研究委员会,自然科学基金 (美国),加拿大冶金季刊 的主审。他还曾担任很多学术会议,比如,加拿大采矿冶金协会,美国铸造协会,以及美国汽车研究协会 相关分会 的主席。
The applicant’s current research is on materials processing and evaluation of light alloys and composites. His recent fundamental research is focussed on transport phenomena and mechanisms of solidification, phase transformation and dissolution kinetics. His applied research has included development of magnesium automotive applications, cost-effective casting processes for novel composites, and control systems for casting processes. His work on light alloys and composites has attracted the attention of several automotive companies.
胡宏发博士目前的研究方向是轻金属及其合金的加工和评估。他基本的研究主要集中在 凝固,轻合金铸造的建模及数值模拟,相变和分解动力机制。他的应用研究包括镁合金在汽车领域的应用,新材料的铸造过程和成本效益。他在轻金属及其合成材料方面的研究工作已经引起几大汽车公司的注意。